REGAL Multi-Stage Incubator separates the 12 racks into 2 zones. Zone One is the Mid and Late Stage zone with 8 racks. Zone Two is the Early Stage zone with 4 racks. Zone Two (Early Stage with 4 racks near the entrance): Oxygen requirement is low in this region. Ventilation is restricted to maintain a uniform environment. This zone has no air inlet, therefore elevated humidity can be maintained without the use of humidifier. Zone One (Mid and Late Stage with 8 racks near the exit): Intelligent temperature control is used in the major 4-rack zone, ensuring that the air temperature of the return airflow is at 38°C (or 100.6°F). This eliminates the excessive high temperature problem at rack position #3 and #4 of traditional tunnel incubators.

Weaknesses of the traditional multi-stage incubator:

◆ Excessively high temperature in the center of the mid-stage incubation between racks 3 and 4.
◆ The temperature at the center is significantly higher than the temperature at the upper and the lower tiers.
◆ This resulted in extended hatch window and increase number of weak chicks and early dead embryos.

Advantages of the REGAL multi-stage incubator:

◆ No high temperature points at the Mid Stage.
◆ Negligible temperature differential (< 0.2℃ or 0.36°F) at the Early Stage.
◆ No change in hatching procedure.
◆ Short hatching window and increase salable grade A chicks by at least.

Performance and Benefits
REGAL Multi-Stage Incubators increase yield of healthy salable chicks by at least 1%. These analysis is based on setting eggs twice a week.
Analysis 1: Based on a hatchery capacity of 50 million day-old chicks per year, and $0.50 per chick. REGAL incubators would produce 500,000 more healthy salable chicks at a value of $250,000.
Analysis 2: The annual production of each machine is approximately 1.5 million day-old chicks. A 1% increase in performance results in an additional 15,000 salable quality chicks per year, valued at $7,500.
(The above benefits do not account for better chick quality resulting in higher flock performance.)

Increased Production Capacity
Even temperature distribution in REGAL Multi-Stage Incubators allows for hatching every 3 days, traditional incubators hatch on 3 and 4 day cycles.
◆ 121 hatches per year on a 3 day cycle (REGAL)
◆ 104 hatches per year on 3/4 day cycle (Traditional)
A REGAL Multi-Stage Incubator yields an additional 17 hatches per year, 257,040 additional eggs set: a 16% increase in production capacity.

Cost Savings
REGAL Multi-Stage Incubator is equipped with an advance airflow system and a powerful cooling system as well as an efficient humidity control system. Therefore, additional Air Handling Units are not required in the hatchery.

Power consumption
REGAL Multi-Stage Incubator uses 9 fans (Toshiba motors), an additional 3 fans compared to traditional machines, with a total rated power of 750W more. However, the power consumption increase is not significant due to a reduction in airflow resistance. Our tests measure only an additional 10kWh consumed per day.

DETAILED PHOTOS

Controlling System	Humidifying System	Damper System	Egg Turning system
Water Cooling System	Ventilation System	Sensor System	Heating System